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FULL Comprehensive MANUFACTURING EXPERTISe

These are our integrated capability areas covering every stage - from strategic definition through full-scale production, lifecycle management, and operational transformation.

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Areas of Expertise

Product Strategies

Define the right approach before committing resource

  • Clinical need validation and product-market fit assessment

  • Regulatory pathway definition across FDA, MDR, and CE frameworks

  • Manufacturing strategy development & cost modelling

  • Market access strategy for UK, EU & US markets

Product Development

Design devices that are built to scale

  • Full device development from concept through to design freeze

  • Design for manufacture and assembly (DFM/DFA) & cost-down engineering

  • Usability and human factors engineering

  • Custom fixture design with external fabrication management

  • Root cause analysis & structured problem solving

Product Industrialisation

Bridge development to reliable production

  • Manufacturing process design and production line setup

  • IQ, OQ, and PQ validation execution & regulatory documentation

  • Pilot and pre-production build management

  • Strategic supplier identification, qualification, and onboarding

  • Dual sourcing strategies to strengthen supply chain resilience

  • End-to-end manufacturing transfer management, including knowledge transfer & documentation control

Contract Manufacturing

Deliver controlled, repeatable manufacturing at scale

  • Complex, high-value device assembly

  • Cleanroom production environments

  • Electro-mechanical & system integration

  • High-value consumables and single-use instrument manufacture

  • Right-sized manufacturing solutions aligned to volume & programme needs

Quality Governance

A structured quality approach ensuring regulatory compliance

  • ISO 13485 certified quality management system

  • Mature, well-defined quality processes ensuring consistent product quality

  • Proactive compliance management across the full product lifecycle

  • Regulatory support to enable approvals and market access

Global Procurement

Deliver the right supply solutions from concept to production

  • Project buying for complex and time-critical programmes

  • New product introduction (NPI) support to transition designs into reliable supply chains

  • Strategic sourcing optimising cost, quality & resilience

  • Procurement management in production to ensure continuity & performance

  • Long-term supplier partnership development

Product Assessment

Proving your device performs as intended every time

  • Verification & Validation strategy, planning & protocol development

  • Design verification testing

  • Clinical and performance validation

  • External test management and coordination

  • Usability file creation, including formative & summative assessments

  • Sterilisation validation

Failure Resolution

Systematic root cause analysis driving real issue resolution

  • Root cause investigation to identify failure modes & inform risk analysis

  • Containment support to manage immediate risks across the field & supply chain

  • Cross-functional solution design and implementation to protect market position

Lifecycle Optimisation

Protect performance, compliance, and long-term value

  • Field data analysis driving continuous improvement

  • Value analysis and value engineering to optimise cost

  • State-of-the-art compliance monitoring and maintenance

Operational Transformation

Evolving production to achieve new business needs

  • Factory throughput improvement & OEE optimisation

  • Lean manufacturing deployment and continuous improvement programmes

  • Industrial scale-up support; site selection, capacity planning & automation strategy

  • Operational turnaround and performance recovery for underperforming sites

  • Commercial model & cost structure optimisation, including cost-to-serve analysis

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